7 Warning Signs Your OT Network Needs a Security Upgrade

how to tell if your ot network needs a security upgrade.

Why OT Security Matters More Than Ever

Operational Technology (OT) networks are the backbone of critical industrial operations, from manufacturing to energy distribution. However, as cyber threats become more advanced, the security of these networks is more critical than ever. A cyberattack on an OT system can lead to operational disruptions, safety hazards, and environmental damage.

Many OT networks were designed before cybersecurity was a concern, leaving them highly vulnerable. It’s not a matter of “if” an OT network will be targeted—it’s a matter of “when.” That’s why recognizing vulnerabilities early is crucial. Here are seven key signs that your OT network needs a security upgrade.

1. You’re Using Legacy Systems

Legacy industrial control systems (ICS) often lack modern cybersecurity features, making them prime targets for attackers. Warning signs include:

  • Lack of built-in cybersecurity protections.

  • Incompatibility with newer security tools.

  • Unpatched vulnerabilities that hackers can exploit.

If your OT network relies on outdated systems, consider upgrading your security measures or infrastructure.

2. Frequent Unplanned Downtime

Cybercriminals often target OT networks to disrupt operations, leading to frequent and unexpected system downtime. Common causes include:

  • Malware infections degrading system performance.

  • Unauthorized access disrupting workflows.

  • Distributed Denial of Service (DDoS) attacks on unprotected devices.

Monitor system downtime patterns—especially if they correlate with unusual activity.

3. Unmonitored Network Zones

Large “blind spots” in OT networks allow cybercriminals to infiltrate undetected. Indicators of poor network monitoring include:

  • No visibility into connected devices and their activity.

  • Lack of logging or analysis of network traffic.

  • Minimal security tools for monitoring network segments.

Implementing proper network segmentation and real-time monitoring tools can reduce these risks.

4. Remote Access is Unsecured

Remote access has become essential for OT operations, but if not properly secured, it becomes a major vulnerability. Warning signs include:

  • Default passwords left unchanged.

  • Unencrypted communications.

  • Exploitable Remote Desktop Protocol (RDP) connections.

To mitigate risks, use multi-factor authentication (MFA), encrypted VPNs, and strict access controls.

5. Poor Patch Management

Unpatched software is a major entry point for cyberattacks. Signs of weak patch management include:

  • Inconsistent or rare software updates.

  • Lack of insight into which devices require patches.

  • Continued use of outdated, unsupported software.

A structured patch management strategy helps protect against known vulnerabilities.

6. No Clear Incident Response Plan

Without a well-defined incident response plan, your team may struggle to contain and mitigate cyber threats. Potential consequences include:

  • Delayed breach response.

  • Uncoordinated recovery efforts.

  • Increased downtime and financial loss.

Developing and testing an OT-specific incident response plan is critical.

7. Detection of Suspicious OT Network Activity

If unusual activity is occurring on your network, you may already be under attack. Key warning signs include:

  • Unexplained spikes in network traffic.

  • Sudden configuration changes.

  • Unauthorized devices connecting to the network.

Immediate action—such as deploying advanced threat detection tools—is necessary to prevent further damage

Steps to Strengthen Your OT Network Security

If you recognize any of the above signs, take proactive measures:

Stay Ahead of the Risks

OT cybersecurity is mission-critical in today’s evolving threat landscape. Strengthening your defenses now will protect your operations, assets, and personnel from cyberattacks.

Need expert guidance? Contact us today to assess your OT network’s security and implement the right solutions.

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